RKT-MTH-01 · CIPP lining · ASTM F1216 · Revised 04 March 2026

Cured-in-place pipe lining.

A felt-and-resin sleeve is inverted by air pressure (or, on long runs, by hydrostatic head) into the host pipe and cured in place — by ambient temperature, by hot water, or by ultraviolet light — to form a continuous, jointless, structural liner inside the existing bore. The result is a new pipe within the old pipe, sized to fit, with no excavation, no joints, no roots, and a 50-year design life under ASTM F1216-22.1

An inversion drum at the curb of a Bird Avenue duplex; a felt sleeve is being pressure-inverted into the host pipe through a clay-tile cleanout in the basement floor. RKT-DOS-187 · CIPP install in progress · 14 September 2025

§ I · How it works

The host pipe is first cleaned by a combination of mechanical cutting (sectional auger, root saw) and high-pressure water jetting (typically 3,500 psi at 18 gpm). Roots, scale, and bituminous joint material are removed; the bore is verified clear by a second CCTV pass. The pipe is then dried with compressed air. A length of polyester or fiberglass felt tube — pre-saturated under vacuum at the shop with a thermosetting resin (we use either a styrene-free vinyl-ester, depending on the application, or a UV-cure GRP from Brawoliner when the sleeve has to negotiate a 90° bend at the foundation) — is inverted into the bore through the cleanout, turning inside-out as it goes so the resin-coated face ends up against the host pipe wall.

Once fully inverted to the termination point at the city main, the sleeve is pressurized to a working differential of 8–14 psi against the host pipe and held there for the duration of the cure. The cure time is the variable: ambient cure, 18–24 hours; hot-water cure (the most common method on residential laterals), 4–6 hours; UV cure (the fastest, most consistent, most expensive option), 30–80 minutes. The internal pressure prevents wrinkling and ensures the cured liner conforms tightly to the host bore — including across bell-and-spigot joints, lateral connections, and minor offsets up to about 10% of the nominal diameter.

After cure, the sleeve is cooled, the ends are trimmed flush, and any branch connections that were sealed off by the liner are reinstated by a robotic cutter (a remotely operated cutter on a tracked carriage that cuts a precise-diameter circular opening at the location of each lateral connection, indexed off the pre-install survey). The result is a continuous, jointless polymer-composite liner with a minimum thickness of 4.5 mm for a 4-in. pipe, 6.0 mm for a 6-in. pipe, sized per the ASTM F1216 design equations and the survey-day diameter measurement.

§ II · When it's the right answer

CIPP is the right answer when the host pipe is structurally compromised but bore-continuous. Specifically, when the survey shows any of the conditions in the Failure Atlas at the following severities:

  • Root intrusion at any severity that doesn't physically prevent the inversion (we mechanically remove the roots first; the liner seals the joint they came in through).
  • Longitudinal cracks of any length, provided the pipe is still circular in section.
  • Joint offsets up to approximately 10% of the nominal diameter (i.e. ≤ 0.6 in. on a 6-in. pipe, ≤ 0.4 in. on a 4-in. pipe).
  • Bell-and-spigot deterioration with leaking but intact joints.
  • Hairline circumferential cracks at the spigot end, the most common pattern under heaved foundations.

§ III · When it isn't

CIPP is the wrong answer when:

  • The pipe is collapsed in any section. There is nothing for the liner to take a shape from.
  • Joint offsets exceed 15% of nominal diameter; the liner will not bridge them cleanly and you will get a wrinkle that traps solids.
  • The lateral has a substantial belly > ½″/ft. The liner will harden in the dip and the dip will remain.
  • The pipe is undersized for current household demand. CIPP reduces the inside diameter by 4–6 mm; if you're already at the limit, you can't afford to lose another quarter inch.
  • The customer is selling the house in 90 days and the buyer's lender wants documentation of replacement, not rehabilitation. Some lenders will accept CIPP. Some won't. Ask first.

§ IV · The toolchain we use

Our inversion drum is a Perma-Liner Quik-Shot 50, mounted on a 16-foot trailer with the resin barrels and a propane-fired hot-water boiler for cure heat. The robotic cutter is an iPEK Rovion (Marie's spec; replaced an older Aries unit in 2022). The CCTV crawler is a CUES KP-380 with an LACP-compliant overlay. The hot-water boiler is a Reimers Electra-Steam, the only piece of equipment we own that pre-dates the founding of the shop.

§ V · Cost & warranty

The posted range for a 40–60 ft residential lateral lining, 4 to 6 in. ID, in our service area, is $5,800–$9,200. The variable is access — a clean, dry basement cleanout with a straight shot to the main is the low end; a flooded crawlspace with a 22.5° bend at the foundation entry is the high end. The price includes the BSA permit, the post-install CCTV verification video, NYS sales tax, and a 1-year workmanship warranty on our portion of the work. The cured liner itself carries a 10-year structural warranty from the resin manufacturer2; ASTM F1216's design life is 50 years.

§ VI · What we won't pretend

CIPP lining is not new. The first commercial installation was in London in 1971 by Insituform.3 The technology is mature, the failure modes are well-understood, and the chemistry has improved meaningfully since the 2010 EPA review4. There is real research, including from Purdue's 2017 study, on cure-time air-quality concerns; we use styrene-free chemistries on residential interior installs because of that work. We will hand you the manufacturer's safety data sheet on request and we'll wait while you read it.

References for this page

  1. ASTM International. F1216-22 Standard Practice for Rehabilitation of Existing Pipelines and Conduits by the Inversion and Curing of a Resin-Impregnated Tube. West Conshohocken, PA, 2022. astm.org/f1216-22.html
  2. Perma-Liner Industries, LLC. Standard Lateral Lining Warranty. 10-year structural; transferable on residential property sale. perma-liner.com/warranty
  3. Insituform Technologies — corporate history of the original CIPP patent (Insituform process, 1971, London). en.wikipedia.org/wiki/Insituform
  4. U.S. EPA. State of Technology for Rehabilitation of Wastewater Collection Systems, EPA/600/R-10/078, July 2010. nepis.epa.gov/Exe/ZyPURL.cgi?Dockey=P100A4SK.txt
  5. Purdue University. "Researchers find styrene and other toxic chemicals in leak from popular pipe-repair method," 25 July 2017. news.purdue.edu
  6. NASSCO. Inspector Training and Certification Program (ITCP) for CIPP installation. nassco.org/programs/itcp